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Analysis of Laboratory CO2 Sensor Types

Time:2025-06-24 Popularity: 5

In laboratory environments, One of the critical components in a CO2 incubator is the sensor system, responsible for monitoring and controlling the levels of carbon dioxide (CO2) inside the incubator. There are various types of sensors used in CO2 incubators, two of the most common being far infrared sensors and thermal conductivity sensors. This article will discuss the differences between these sensors, their applications, and how they impact the performance of a CO2 incubator.


Far-Infrared Sensors

Working Principle:

  • Measures CO2 absorption at specific infrared wavelengths (typically 4.26 μm)

  • Uses an optical measurement chamber with IR source and detector

  • Provides direct CO2 concentration readings

Key Advantages of Far-Infrared Sensors:

  • High Sensitivity: Far-infrared sensors are highly sensitive to changes in CO2 concentration, making them ideal for monitoring precise levels in experiments where even minor variations can affect outcomes.

  • Non-Contact Measurement: These sensors operate without making contact with the gas, reducing the risk of contamination in laboratory settings.

  • Low Maintenance: Far-infrared sensors generally require less maintenance as there are no physical components exposed to gases that might degrade over time.


Thermal Conductivity Sensors

Measurement Method:

  • Detects CO2-dependent changes in gas thermal properties

  • Compares reference and sample gas thermal profiles

  • Indirect CO2 concentration calculation

Key Advantages of Thermal Conductivity Sensors:

  • Cost-Effective:Thermal conductivity sensors are generally less expensive compared to far-infrared sensors, making them a more affordable option for laboratory environments.

  • Robust Performance: These sensors are less sensitive to changes in temperature and pressure, which means they are relatively stable in varying environmental conditions.

  • Easy Calibration:Thermal conductivity sensors are easier to calibrate, as they don't rely on light absorption but rather on the physical properties of gases.


Key Differences Between Far-Infrared and Thermal Conductivity Sensors in CO2 Incubators

Feature
Far-Infrared Sensor
Thermal Conductivity Sensor
Measurement Principle
Infrared light absorption
Heat transfer / thermal conductivity
Sensitivity
High
Moderate
Cost
Higher
Lower
Maintenance
Low (non-contact)
Higher (contact with gas)
Calibration
More complex
Easier
Environmental Sensitivity
Affected by temperature
Less affected by temperature
Accuracy
High
Moderate

Integration in CO2 Gas Systems

Both sensor types interface with the incubator's gas path system differently:

  • FIR sensors typically use a pumped sampling method

  • TC sensors often employ diffusion-based measurement

Modern incubators may combine both technologies:

  • TC for rapid initial stabilization

  • FIR for long-term precision control


Conclusion

When selecting a sensor for your CO2 incubator, it's important to consider factors like accuracy, cost, and maintenance. By understanding the differences between these sensors, you can ensure that your CO2 incubator operates optimally, providing the right conditions for your experiments.

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